Industrial Engineer Internship

Department: production / Industrial Engineering

Designation: industrial Engineer

Qualification: b.Tech – Industrial Engineering / Production Engineering

Experience: fresher (0–1 Year)

Reporting To: production Head / Plant Head

Location: [company Location]

Industry: heavy Engineering / Machinery Manufacturing

Job Purpose

• To Study and Analyze Manufacturing Processes Through Time & Motion Studies, Identify Productivity Gaps, Establish Standard Operation Times and Improve Utilization of Manpower, Machines and Resources.
• The Industrial Engineer Will Work Closely with Production Supervisors and Shop-Floor Operators to Improve Manufacturing Productivity, Reduce Idle Time, Eliminate Unnecessary Movements and Establish Measurable Production Standards.

Key Responsibilities (kr As)

• Time & Motion Study
• Conduct Time Studies for Various Manufacturing Activities, Including Cutting, Drilling, Machining, Welding, Fabrication, Assembly and Material Handling.
• Observe and Record the Time Taken by Operators for Individual Operations.
• Break Down Manufacturing Activities Into Smaller Work Elements.
• Identify Unnecessary Movements, Waiting Time, Idle Time and Process Bottlenecks.
• Conduct Motion Studies to Identify Opportunities for Reducing Operator Movements and Improving Workplace Ergonomics.
• Calculate Standard Time for Different Manufacturing Operations After Considering Performance Rating and Appropriate Allowances.
• Prepare Time & Motion Study Reports and Recommend Improvement Actions.
• Productivity Measurement & Improvement
• Measure Operator-Wise and Process-Wise Productivity.
• Compare Actual Production Against Planned Production and Established Standards.
• Identify Productivity Losses Due to Manpower, Machine Breakdowns, Material Shortages and Process Inefficiencies.
• Study Manpower Utilization and Identify Opportunities for Optimum Manpower Deployment.
• Recommend Improvements to Increase Output without Compromising Quality and Safety.
• Monitor the Effectiveness of Implemented Productivity Improvement Initiatives.
• Manufacturing Process Analysis
• Study the Complete Manufacturing Process of Clay Brick Manufacturing Machines.
• Map Process Flows from Raw Material Cutting to Fabrication, Machining, Assembly and Final Testing.
• Identify Non-Value-Added Activities and Opportunities for Process Simplification.
• Analyze Production Cycle Time and Material Movement Between Workstations.
• Identify Bottlenecks and Suggest Improvements in Workstation Layouts and Workflow.
• Assist in Developing Standard Operating Procedures (so Ps) and Standardized Work Instructions.
• Manpower & Machine Utilization
• Study Operator-Wise Allocation and Utilization of Working Hours.
• Monitor Machine Running Time, Idle Time and Downtime.
• Identify Imbalances in Workload Between Different Workstations.
• Suggest Better Allocation of Manpower and Machines.
• Prepare Reports on Manpower Productivity and Machine Utilization.
• Mis & Reporting
• Prepare Daily, Weekly and Monthly Productivity Reports.
• Develop Excel-Based Dashboards for Tracking:
• Operation-Wise Standard Time.
• Actual Time Taken.
• Operator Productivity.
• Machine Utilization.
• Production Efficiency.
• Idle Time and Downtime.
• Bottleneck Operations.
• Maintain a Database of Time & Motion Study Observations.
• Present Findings and Improvement Recommendations to The Production Head.
• Continuous Improvement
• Participate in Kaizen and Lean Manufacturing Initiatives.
• Apply Basic Lean Tools Such as 5 S, Process Mapping, 5 Why Analysis and Waste Identification.
• Identify Opportunities to Reduce Manufacturing Cycle Time.
• Support Implementation of Productivity Improvement Projects.
• Follow up With Production Supervisors to Ensure Improvements Are Sustained.

Key Performance Indicators (kp Is)

• Time & Motion Studies: completion Against Monthly Study Plan.
• Standard Time Development: standard Time Established for Identified Operations.
• Productivity Improvement: improvement in Output per Man-Hour.
• Idle Time Reduction: reduction in Avoidable Operator Idle Time.
• Machine Utilization: improvement in Productive Machine Hours.
• Process Cycle Time: reduction in Manufacturing Cycle Time.
• Process Documentation: completion of Process Maps and Work Instructions.
• Mis Reporting: timely and Accurate Productivity Reports.
• Improvement Projects: number of Improvement Initiatives Implemented.

Technical Knowledge & Skills Required

• Basic Understanding of Industrial Engineering and Production Management.
• Knowledge of Time Study and Motion Study Methodologies.
• Understanding of Work Measurement and Work Sampling.
• Knowledge of Standard Time Calculation.
• Understanding of Manufacturing Processes Such as Fabrication, Welding, Machining and Assembly.
• Basic Knowledge of Lean Manufacturing and Kaizen.
• Understanding of Process Flow Diagrams and Workflow Analysis.
• Good Command of Ms Excel, Including Formulas, Pivot Tables and Charts.
• Basic Knowledge of Auto Cad Will Be an Advantage.
• Knowledge of Power Bi Will Be an Added Advantage.

Educational Qualification

• B.Tech in Industrial Engineering or Production Engineering (mandatory).
• Fresh Graduates Can Apply.
• Candidates with Academic Projects or Internships Related to Productivity Improvement, Industrial Engineering or Manufacturing Process Optimization Will Be Preferred.

Required Behavioural Competencies

• Strong Analytical and Observation Skills.
• Logical and Systematic Approach to Problem-Solving.
• Good Communication and Interpersonal Skills.
• Ability to Interact with Shop-Floor Workers and Supervisors.
• Comfortable Spending Significant Time on The Shop Floor.
• Attention to Detail and Accuracy in Data Collection.
• Proactive Approach Towards Identifying Inefficiencies.
• Willingness to Learn Manufacturing Processes.